I recently attended the AAW Woodturners Symposium. I attended a session on making one's own tools.
I am beginning to regret going to the tool making session. Since then,
there are few pieces of metal in my workshop that I don’t look at and envision a
woodturning tool that I can make from it.
But today, I worked with the little pieces of tooling steel that I bought from Harbor Freight.
5 Piece M2 High Speed Steel Mini Lathe Bits
5 Piece M2 High Speed Steel Mini Lathe Bits
Starting with the flat piece, I made a 1/16 mini-cutoff tool:
I insert half of this into a piece of 1/2” tube steel that I bought at Home Depot.
Fortunately, it was a bit to small to fit in there, so I put the tube diagonally
into my large bench vice and compressed it along the diagonal. This made the
other diagonal slightly larger. I did this until my piece of tool steel (well,
half of it) fit into the tool. I then took it out of the vice and the tool steel
was held securely.
Next I put the end of a half inch rod (Home depot again) and first drilled
a 1/8” pilot hole into the end and then a 1/4” hole. My tool steel (half again)
just fit into this. I used CA glue:
I did not get the hole exactly straight, but if anyone notices, I will then
them that it was intentional.
Next I took some square rod and ground the end to about 45 degrees. I
drilled through it use the same drill sequence and inserted the medium tool
steel into the hole. I had to grind the edges of the tool steel slightly for it
to fit. I am using CA glue again, but it has not yet hardened:
I plan to grind off the back once the CA glue hardens. I like this because
the square rod will sit on the tool rest and tend to hold the tool at the
correct angle.
I also made a tool from a shelf bracket I had kicking around. Took less
than a minute:
I have tried them all except the square one. The seem to work fine. Not
sure how long they will hold and edge. I will just sharpen as needed.
At one point, I had an idea that if the tool would
ALMOST fit into the hole I had drilled, all I had to
do was to heat the hole to red hot thus causing it to expand enough to admit the
tool steel. I was unable to get this to work.
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